Description

The Amada HG-1003ARs Robotic bending cell

By integrating a bending robot with the precision of AMADAs HG Series press

brake and patented Automatic Tool Changer (ATC), fabricators can automatically

bend a variety of parts with maximum accuracy. The HG ARs supports workpieces

up to 39.3" x 31.4" and has a weight capacity of 44 lbs.

AMADAs ATC ensures that tools are loaded quickly and precisely. Four tool

manipulators quickly load tooling from 15 punch stockers and 18 die stockers.

Each stocker can hold 31.5" in tooling which brings the ATCs tool capacity to

over 86 feet.

A 6-axis robot with a wide range of motion capabilities performs all part

loading, bending, and unloading operations.During bending, a potentiometer

backgauge system with additional side gauge also compensates for any deviation

when the workpiece is placed on the die. These compensating machine

characteristics ensure that parts are produced consistently and with maximum

accuracy.

Additional HG 1003 ARs features and benefits include:

Ideal solution for variable lot sizes and complex tool layouts

Increase the number of tool setups performed each day

Automatic Gripper Changer (AGC) is equipped with up to nine grippers that provide the robot with maximum part handling versatility.

ATC stores 86 (26.4m) of robot-loaded tooling

New AMNC-3i control

Potentiometer backgauge system with additional side gauge

Specifications: Press brake:

Tonnage (US): 110 Tons

Open height: 23.4"

Stroke: 9.8"

Distance between frames: 106.3"

Backgauge: 6 axis plus 2 axis L-shift

Oil capacity: 15.8 gal.

Maximum approach speed: 8.66 inches per second

Maximum bending speed: 0.78 inches per second

Maximum return speed: 9.84 inches per second

Control: AMNC 3i

Specifications:

Automatic Tool Changer (ATC):

Tool style: AMTS IIIS ATC

Punch stockers: 15

Die stockers: 18.

ATC location: Right hand

Auto tool layout range: 118.1"

Minimum tool pitch: 0.196"

"V" Range: 0.157-1.57"

Punch reversal unit: Stocker 1-12 reversible only

Punch height: 8.7" standard, 9.4" special

Specifications: Robot

Bending robot: Yaskawa Motorman HP20D

Controller: DX100

Traveling axis: 252"

Part size:

Maximum: 39.4" x 31.5"

Minimum: 5.9" x 5.9"

Maximum part weight: 44 lbs. (including gripper)

Thickness: 0.020" - 0.236"

Gripper:

Gripper station (can hold up to 9 grippers): (6) mechanical/suction coup (3)suction cup

Loading positions: 2

Unloading positions: 2

Complete System Specifications:

Total length: 440.0"

Total width: 234.6"

Total height: 109.6" (151.9" when including the robots area of motion)

Total weight: 33,100

Specifications: Electrical:

HG: 18 kVA

ATC: 4 kVA

Robot: 6 kVA

Voltage: 200V